case studies

latest projects

Design & Build ISO Class 6 Clean Room Facility

Design & Build ISO Class 6 Clean Room Facility - Healthcare

12th Jul 2017

Design & Build ISO Class 6 Clean Room Facility Learn More >
Design and Build ISO 7 Clean Room Facility

Design and Build ISO 7 Clean Room Facility - Medical

22nd Feb 2017

Our client urgently needed to expand, having invested in a large empty warehouse space requested our recommendations. Learn More >
Energy Efficient Heat Recovery VRF Air Conditioning - Case Study

Energy Efficient Heat Recovery VRF Air Conditioning - Case Study

19th Jan 2017

New Energy Efficient Heat Recovery VRF Comfort Cooling and Heating System Learn More >
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case study archive

2016

Design and build of new clean room facility - Case Study

Design and build of new clean room facility - Case Study

18th Nov 2016

Design and build of new clean room facility dramatically increases business production

Project objective:

With limited available space and an urgent need to expand, our client, a specialist vitamin tablet manufacturer, requested our recommendations. They required the conversion of empty warehouse space into a twenty cubicle clean room facility with humidity and temperature control to protect the product during manufacture, prevent contamination and ensure high quality standards to meet MHRA requirements.

The process:

We were appointed to help design and build the clean room facility to improve efficiency of their existing clean room production procedures and quality standards following the service and maintenance of their existing facility.

After extensive surveying of the empty warehouse, we worked with the client over a number of weeks to finalise a design that would ensure an efficient flow of products through the facility from manufacture to packaging and labelling. Particular attention was given to the routing of services through and out of the building as the air handling plant was required to be located on a small plant area on the roof two storeys above the clean room facility.

Results:

Working closely with the internal team and the successful installation of the new clean room facility, our client has benefited from:-

•       The ability to dramatically increase production of existing products.

•       Extra space to test, research and manufacture new products to high standards.

•       Designated areas for storage and machinery.

•       Able to store, package & label products in-house instead of outsourcing.           

•       Reduced manufacturing costs.

Clean Room Upgrade to ISO Class 5

Clean Room Upgrade to ISO Class 5

12th May 2016

Uprated clean room facility for a manufacturer in fluid and gas control, flow technology and valve engineering.

The 150m2 facility was previously rated as Class 1000 with localised areas rated at Class 100.

Airology have refurbished and upgraded the cleanroom which now facilitates ISO Class 5 (old class 100) throughout the area.

This consistent air quality throughout the entire cleanroom ensures that all fabrication is conducted under the same stringent conditions and not in local areas which can be susceptible to potential contamination.

Minor Treatment Facility - Medical

Minor Treatment Facility

10th Apr 2016

Air conditioning, a high efficiency filtration system and a ventilation system for a cosmetic surgery based in Ruislip.

For a cosmetic surgery, we have designed and installed air conditioning, a high efficiency filtration system and a ventilation system to the reception, consulting room, recovery room and treatment room.

Dr. Silva, Proprietor said "we would like to thank Airology for the way the works were carried out to a high standard with the minimum disruption - from conception to completion your staff were very helpful and professional throughout".

A high efficiency filtration ventilation system incorporating heat recovery to maximise its efficiency was installed to the Treatment Room providing air at 99.99% efficiency at 0.3 micron, promoting a positive pressure regime within the room.


2015

VRF Air Conditioning & Ventilation

VRF Air Conditioning & Ventilation

17th Sep 2015

​Airology completed the supply, installation and commissioning of VRF air conditioning, ventilation and extract systems for the Engineering Employers Federation.

The solution provided included the installation of a VRF air conditioning system, server room split air conditioning, centralised controllers, ventilation to classrooms, offices, breakout areas and workshop heating and ventilation.

UK Aerospace Manufacturer - Technology

UK Aerospace Manufacturer

14th Aug 2015

ISO Class 8 Clean Room Facility

Airology Systems have completed the design, supply, installation and commissioning of an ISO Class 8 Clean Room Facility for a UK Aerospace Manufacturer.

The 'turnkey' package included - Partitioning, flooring, walk on ceiling, close control air handling, filtration, temperature control, specialist gases, bespoke benching, electrical distribution and validation.

"We are delighted with the whole clean room project from initial site meeting through to final validation. The standard of workmanship has been excellent and the focus on customer satisfaction is unrivalled". Commented our client.

UK Defence Contractor - Technology

UK Defence Contractor

14th Aug 2015

ISO Class 8 Clean Room

Airology Systems has successfully completed the design, supply, installation and commissioning of an ISO Class 8 Clean Room Facility for a UK Defence Contractor.

The turnkey package included:

  • Partitioning, flooring and walk on ceiling, Close Control Air Handling
  • Filtration, Temperature Control, Specialist Crane, Electrical Distribution
  • Validation on completion

Andrew Benson, Director of Airology Systems, commented..... "This was a particularly interesting project given the constraints set by the client on the materials used for the design and construction of the clean room".

"We worked very closely with our client for the duration of the contract period to ensure that their exacting requirements were met".

Aerospace Manufacturer - Technology

Aerospace Manufacturer

14th Aug 2015

Turnkey ISO Class 8 Clean Room Facility

Airology Systems has sucessfully completed the design, supply, installation and commissioning of a 'turnkey' ISO Class 8 Clean Room Facility for an aerospace manufacturer based in Scotland.

The 'turnkey' package provided by Airology Systems included clean room partitioning, flooring, walk on ceiling, close control air handling and filtration, temperature control, pressure monitoring, lighting & power sockets and validation on completion.

Photo-chemical manufacturer - Technology

Photo-chemical manufacturer

14th Aug 2015

State of the art purpose built facility

Airology Systems completed a flagship project for a photo-chemical manufacturer that was opened by HRH the Prince of Wales. This state of the art 8,000 sq ft cleanroom was purpose built by Airology as a complete turnkey project. The project included the installation of air conditioning to office areas, giving temperature and humidity control via a specialised filtration and air handling unit

Major UK Defence Contractor - Technology

Major UK Defence Contractor

14th Aug 2015

Airology Systems designed a lead-lined X-ray enclosure to be incorporated into a cleanroom for a major UK defence contractor.

The 7m high clean room was built within an existing factory unit, with Airology being responsible for all elements of the project. This clean room provides a controlled environment to British Standard Class K and was also built with the exterior feature of a walk-on service platform with safety rails.

Andel Plastics - Manufacturing

Andel Plastics

14th Aug 2015

ISO Class 8 Clean Room Facility

Airology Systems have successfully completed the design, supply, installation and commissioning of an ISO Class 8 'turnkey' Clean Room Facility for an injection moulding and clean environment packaging specialist in Birmingham.

Previously a store room, the conversion project was managed entirely by Airology and completed to a very high specification. The company are now ready for business as an award winning clean room having been successful in beating the competition to a coveted Manufacturing Achievement Award.

Xograph Healthcare - Manufacturing

Xograph Healthcare

14th Aug 2015

ISO class 7 HEPA filtration system (class 10,000)

Airology can provide controlled environments for all areas of manufacturing. We have completed a clean room facility for Xograph Healthcare in Tetbury, Gloucestershire. The company manufactures high-spec medical imaging technology for hospitals and veterinary practices and required a clean room with an ISO Class 7 HEPA filtrations system (class 10,000). The project included the supply and installation of partitioning, a ceiling, air handling equipment, lighting, small power and data cables, as well as manometer monitoring.

"From placing order to finished validated clean room in only six weeks. This is an outstanding achievement"

Mr Neil Cant, Xograph

Leading Pharmaceutical Manufacturer - Pharmaceutical

Leading Pharmaceutical Manufacturer

14th Aug 2015

Airology Systems provide laboratory production spaces for leading pharmaceutical manufacturers and distributors.

We have completed a full lab facility constructed on a mezzanine floor to make use of the limited space available. The project included a suspended ceiling, floor covering, lighting, fire detection systems, electrical works, air conditioning, fresh air ventilation, benching and plumbing.

Contact us about our pharmaceutical solutions

Turnkey ISO Class 7 Clean Room Facility - Medical

Turnkey ISO Class 7 Clean Room Facility

14th Aug 2015

Airology have completed the design, supply, installation and commissioning of an ISO Class 7 Clean Room Facility for a single use surgical instruments manufacturer.

The 'turnkey' package included partitioning, flooring, suspended ceiling, air conditioning, air filtration, pressure monitoring, lighting, electrical distribution and validation on completion.

"Airology provided us with a bespoke, managed development which has allowed us to double our production output. The service and communication which we received at all stages of the project was excellent and any impact on our production was kept to an absolute minimum. We would definitely recommend Airology" commented our client.

Redditch Medical - Medical

Redditch Medical

14th Aug 2015

ISO Class 6 Clean Room Facility

Airology Systems has successfully completed the design, supply, installation and commissioning of a "turnkey" ISO Class 6 Clean Room Facility and ISO Class 5 localised air shower for Redditch Medical a division of Entaco Ltd.

The 'turnkey' package provided by Airology Systems included Clean Room, Partitioning, Flooring & Ceiling, Close Control Air Handling & Filtration, ATEX rated Ventilation System, Temperature Control, ISO5/6 Enclosure, Lighting & Power Sockets, Water Services, Fire Alarm System andValidation on completion.

Andrew Stringer, Managing Director of Entaco commented..... "Throughout the project Airology provided us with guidance and expertise to ensure that the installation met our specific requirements and was completed on time. We are delighted with our state of the art Clean Room and the professional approach and support given to us by the Airology team was invaluable."

Bristol Plastic Surgery - Health Care

Bristol Plastic Surgery

12th Aug 2015

Airology Systems is experienced with working with NHS trusts and private healthcare organisations.

For Bristol Plastic Surgery, Airology completed the installation of a cosmetic surgery treatment facility. Airology provided a full refurbishment of the basement of the premises including the treatment and pre-treatment rooms, sterile stores, a sluice room, toilets and changing rooms. The project included air conditioning and air handling systems, mechanical and electrical installation, damp proofing, partitioning and high efficiency filtration equipment.

"We were handed a great facility - on time and on budget"

Jill Holt, Director, Bristol Plastic Surgery

Contact us about our Healthcare Solutions

Portable Clean Room Facility

Portable Clean Room Facility

16th Jul 2015

Airology has supplied and installed an ISO Class 6 Portable Clean Room Facility for Power Cable Services Ltd – a splicing service provider for manufacturers of high voltage submarine power cables.

The splices or “joints” manufactured by Power CSL are installed between lengths of insulated cores in various locations around the world. These joints enable the production of long cable runs which can then be installed at depths of up to 3km and for power transmission 5 – 10km sometimes much longer.

The cables, which are working at voltages up to 150kV, are constructed using “super clean” cross linkable vulcanisable polyethylene - it is critically important that the joints are produced under the same cleanliness criteria as the cable itself.

Power CSL decided that the only way they could guarantee the cleanliness and quality of the polyethylene used in the construction of these joints was to make the tapes themselves using the exact same material as the parent cable.

In order to produce the tapes at the required cleanliness level, Power CSL needed the production equipment to be housed in a Class 6 cleanroom. Specifically, they wanted the cleanroom to be a stand-alone facility that could house separate gowning, material storage and production areas with the flexibility to road transport the clean room should they wish to relocate their operation.

Tim Marsh, Power CSL, commented “The portable clean room was delivered on time, plugged in, and was ready to go. At all stages of the build, Airology was responsive and keen to provide a first class service”.

The solution provided by Airology included:

  • Design and construction
  • Transportation and installation
  • Air conditioning system
  • Fire alarm
  • Extraction system
  • Compressed air

GMP Pharmaceutical Stability Facility

GMP Pharmaceutical Stability Facility

16th Jul 2015

For Intertek at Melbourn in Cambridge, Airology Systems has designed, supplied, installed and commissioned of a state of the art Laboratory and Stability Storage Facility.

The solution provided by Airology Systems included heat/cool inverter air conditioning, ventilation system, mezzanine floor, partitioning, ceilings, floor coverings, lighting and electrical services.

The client commented "During the initial design and build we worked closely with Airology to create a facility that will provide one of the most comprehensive GMP stability storage and testing services in Europe. Working with Airology enabled us to deliver a significant building project, on-scope, on-time and on-budget."

The facility was officially opened in Royston in May, quadrupling the current European capacity. The facility will provide controlled environment stability storage for global pharmaceutical, consumer healthcare and medical device clients. A range of storage solutions covering ICH (Q1A(R2)) conditions are available, as are options for client bespoke conditions and risk management storage space.

Micronclean - Medical

Micronclean

1st Apr 2015

Airology can design and install specialist controlled environments for the medical sector.

We completed a 'turnkey' cleanroom for Micronclean in Skegness, Lincolnshire. The company needed a facility that was suitable for the manufacture of alcohol trigger sprays and alcohol pre-impregnated wipes for use in hospitals and other medical settings. The project included constructing a mezzanine floor, clean room partitioning, a clean room ceiling, flooring, lighting, data cabling and benching, as well as installing an ISO Class 6 HEPA Filtration system (Class 1000).

Contact us about our medical solutions

Air Conditioning Installation - Commercial

Air Conditioning Installation

17th Mar 2015

Energy Efficient Inverter Heat Pump Air Conditioning

For a leading commercial property developer based in the Midlands, we completed the installation of air conditioning to a prestigious office building in Derby.

Our works included the design, supply, installation and commissioning of energy efficient inverter heat pump air conditioning and fresh air input systems.

"Following Airology's successful completion of our Redditch and Coleshill Buildings, we had no hesitation in using Airology Systems again on our Derby project" said Mark Roberts, Managing Director, Loxton Developments Ltd.