Project Objective

With limited available space in their existing facility and an urgent need to expand to meet the demands of the industry, our client, a single use surgical instrument supplier, who had recently invested in a large empty warehouse space, requested our recommendations.

They required an ISO 7 cleanroom facility with customised benching/trolleys, temperature control and filtration to prevent contamination during manufacture, ensure high quality standards and efficient product flow. There was also a requirement for a quality office with temperature control to facilitate a specific area for carrying out quality assurance procedures.

The Process

We were appointed to help design and build an ISO 7 cleanroom facility to enable our client to manufacture products in house and create a quality control office to maintain their high quality standards.

After extensive surveying of the empty warehouse, we worked with the client over a number of weeks to finalise a design that would ensure an efficient flow of products through the facility and with the capability for expansion in the future. Particular attention was given to the layout of rooms within the cleanroom facility to ensure all areas were the appropriate size for goods and trolleys passing in/out and make sure no areas would be unutilised.

Results

Working closely with the internal team and after the successful installation of the new ISO 7 cleanroom facility and quality office, our client has benefited from:-

  • The ability to produce products in house
  • A designated area to ensure all products meet high quality standards
  • Reduced costs as outsourcing has been decreased
  • The capability to grow the business and meet the growing demands of the medical device industry
  • Designated areas for machinery
  • Custom designed furniture and trolleys to ensure efficient produce

Scope of works

  • Walls
  • Ceiling
  • Floor
  • Mezzanine
  • Electrical
  • Lighting
  • Mains Power
  • Air Conditioning
  • Filtration
  • Fresh Air Input
  • Pressure monitoring
  • Glazing
  • Furniture
  • Commissioning /Validation
  • CDM – Principal Contractor/Designer

Project Value – £242,000.00

Our Case Studies…

Paragraf, Somersham - ISO 6 & ISO 8 Cleanrooms

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Xeal Pharma, ISO 7 Multiroom Cleanroom, Birmingham

With a urgent requirement to expand their production facility to meet their increased demand, our client, a specialist in pharmaceutical production and distribution, requested our recommendations.

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Blink Medical / Corsa Medical, ISO 7 Cleanrooms, Solihull

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Exstent Ltd, ISO 5, ISO 6 & ISO 7 cleanroom, Tewkesbury

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Automotive, ISO 7 Cleanroom, Bolton

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Aerospace, ISO 7 and ISO 8 Cleanroom, Somerset

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Testcard, ISO 8 Cleanroom, Scarborough

With an urgent requirement to expand their production facility to meet their increased demand, our client, a specialist in at-home medical testing providing immediate test results at a low cost, requested our recommendations.

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Andel Plastics Ltd, ISO 8 Cleanroom, Birmingham

With an urgent requirement to expand their production facility to meet their increased demand, our client, a specialist injection moulding and toolmaking company, requested our recommendations.

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Microsystems UK, ISO 7 Cleanroom, Warrington

Airology were appointed to design and build a cleanroom facility to enable our client to expand their business and meet their growing demands by creating a larger space for production and administration within their new premises.

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Trackwise, ISO 7 Cleanroom, Tewkesbury

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Always Pure Organics, ISO 8 Cleanroom, Manchester

We were appointed to help design and build an ISO 8 cleanroom facility to enable our client to manufacture products in house to maintain their high quality standards.

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Sheffield University, ISO 7 Cleanroom, Sheffield

Sheffield University required an ISO 7 cleanroom facility with temperature control and filtration to prevent contamination during testing, ensure high quality standards and efficient data analysis.

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Aerospace, Cleanroom Design, Somerset 2015

The client required an existing manufacturing space to be converted in an ISO 8 cleanroom facility with temperature control, filtration and pressure monitoring.

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Aerospace, ISO 7 and ISO 8 Cleanrooms, Somerset 2020

We were appointed to design and build a cleanroom facility to enable our client to continue expanding their business and meet their growing demands by utilising their existing space more efficiently.

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